Splicing at speed has been a challenge for the packaging industry for decades. Over the years, it was not possible to have a tape that would make the process of splicing flexible packaging films at high speeds.
With traditional solutions such as liquid glues and ordinary tapes, the process was not only cumbersome but also the ability to splice the tapes was greatly compromised.
This led to a very low production rate since those in the production line had to stop production and change the adhesive manually before they could go on with the production.
But this could now be a thing of the past given the introduction of splicing flexible packaging films by Tesa.
These films are innovations that were designed to solve one of the major challenges in the packaging industry – splicing high slip films at high speeds.
With it, packaging bread bags, toilet paper wraps, and similar products will now be easy, also allowing more time for the production lines to produce more.
How the films work
Most of the additives you will find in the common packaging films are organic waxes which are primarily designed to reduce film tackiness.
Organic waxes, however, have a low friction coefficient on the substrate and are also known to create a boundary layer that will in turn reduce the wetting effect on the tape. This usually leads to web breaks during the slicing process, with the results being not so impressive.
The new splicing flexible packaging films come with high contact adhesives with impressive wetting properties on high slip films.
It is designed to adhere quickly and with very minimal pressure. As such, there is no chance for the formation of web breaks that has always been a challenge with the other tape types.
The tapes not only reduce waste and comes with the ability to perform great on recycled films as well as non-woven materials, but also, they have made it possible for companies to meet the speed demands of the production lines.
Now that you have an idea about the splicing flexible packaging films, read below for an overview of some of the additional benefits that come with these tapes.
They are customizable
In addition to the increased speed that will be noticed on the production lines, these films also come with the benefit of being highly customizable.
The packaging industry is full of various demands, all of which require tapes with different sizes, shapes, and even visual needs.
Splicing flexible packaging films comes with this flexibility that allows the users to tailor their packaging needs according to the unique specifications as well as the objectives of the market.
The customization ability of these high tack application tapes is also extended to their visual properties – these features clarity, printability, and glossiness. It gives manufacturers the ability to truly showcase products and achieve branding in a very eye-catching way.
Increased versatility
Versatility is a vital aspect of the packaging within the production line. Splicing flexible packaging films are available in a variety of options that enables users to create packages that will stand out from the rest and catch their eyes when on display.
These adhesive tapes have been purposely designed with the requirements and realities of many products in mind. They are durable and resistant to tearing. They are also food safe, and will not degrade when exposed to elements of weather.
With them, they make it possible to greatly increase the shelf life of certain products, and will also perfectly conceal the smells of the contents therein.
Reduced production cost
The production costs will always be a factor of concern for all manufacturing plants. The cost is not only dependent on the actual cost of the raw materials but also the time spent to complete the production process.
As already alluded to earlier on, in the absence of splicing flexible packaging films, the production managers had to stop the production lines to change the adhesives on the tapes they used to use. However, these adhesive tapes have removed the need to stop production, allowing for non-stop operation of the production lines.
Another aspect of these tapes improving the production cost is that they can be tailored to suit specific product sizes. With such ability for high customization, there is no need to use more materials than necessary in the packaging tapes.
The tapes can easily conform to the specific goods to be packed, leading to a higher product-to-package ratio. This will, in turn, lead to a potential reduction in the overall manufacturing costs. It should also be noted that with dynamic flexible packaging films, there will always be a simplified packaging system which will help in eliminating certain costs such as those associated with capping or labeling.
They promote reusability and convenience
such as the splicing flexible packaging films come with unique features such as spouts, zip locks, and seals that allows resealing once they are opened. The modern-day consumer is after solutions that allow for greater convenience and when they can find you that your packaging allows for such versatility, then they will have every reason to go for your products compared to others. In addition to attracting more customers and more sales, using these tapes will also increase the market appeal for your products, especially among customers interested in more versatile packaging options.
They are environmentally friendly
Sustainability has become a major focal point in the consumer-packaged-goods industry. As such, it is important for businesses to consider using packaging materials that meet the specifications of the sustainability standards.
As far as sustainability goes, the materials used in the manufacture of the splicing flexible packaging films are all recyclable. They are compostable and biodegradable, implying that even when released to the environment after use, they will not cause any damage.
Therefore, if you are conscious about the need to take care of the environment, then that should be another reason for you to use these packaging solutions.